Weber
Weber
Wear protection
 
Types of wear
  • Abrasive wear (mechanical abrasion).
  • Corrosive wear (chemical reactions).
  • Adhesive wear (e.g. friction welding).
  • Combination of different types of wear.

 

Causes of wear
  • Abrasive additives (e.g. glass fibres, calcium carbonate, titanium oxide, master batch).
  • Type and shape of raw material (e.g. ground stock, regrind, etc.)
  • Corrosive additives (e.g. flame retardants)
  • Higher output capacities.
  • Higher screw speeds.

 

 
Wear protection measures for barrels:
  • Nitrated surface of drilled hole(s).
  • Laser-hardened drilled hole(s).
  • Bi-metallic barrels
  • Powder metal barrel segments in accordance with the HIP ("Hot Isostatic Pressing“) process for twin screw barrels and the grooved feed of grooved feed extruders,
  • Bi-metallic barrel using a centrifugal casting process for single screw or grooved feed extruders.

 

Wear protection measures for screws:

  • Nitrated surface.
  • Armoured surface on the external diameter of the screws and nitrated faces and core diameter using the WWP® ("WEBER Wear Protection“) process.
  • Laser-hardened screw surfaces.
  • Surface coating of the faces and the core diameter:
    • Chrome nitrite coating using the PVD ("Physical Vapour Deposition") process,
    • Ceramic coating (e.g. with tungsten carbide),
    • Hard chrome coating,
    • Thin layer of chrome plate,
    • Chemical nickel plating etc.
     
s42_Kennametall
© Kennametal

Schneckengehaeuse
Screw housing

s42_Kennametall
Schneckengehaeuse