Wear protection
Types of wear
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Abrasive wear (mechanical abrasion).
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Corrosive wear (chemical reactions).
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Adhesive wear (e.g. friction welding).
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Combination of different types of wear.
Causes of wear
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Abrasive additives (e.g. glass fibres, calcium carbonate, titanium oxide, master batch).
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Type and shape of raw material (e.g. ground stock, regrind, etc.)
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Corrosive additives (e.g. flame retardants)
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Higher output capacities.
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Higher screw speeds.
Wear protection measures for barrels:
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Nitrated surface of drilled hole(s).
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Laser-hardened drilled hole(s).
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Bi-metallic barrels
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Powder metal barrel segments in accordance with the HIP ("Hot Isostatic Pressing“) process for twin screw barrels and the grooved feed of grooved feed extruders,
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Bi-metallic barrel using a centrifugal casting process for single screw or grooved feed extruders.
Wear protection measures for screws:
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Nitrated surface.
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Armoured surface on the external diameter of the screws and nitrated faces and core diameter using the WWP® ("WEBER Wear Protection“) process.
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Laser-hardened screw surfaces.
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Surface coating of the faces and the core diameter:
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Chrome nitrite coating using the PVD ("Physical Vapour Deposition") process,
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Ceramic coating (e.g. with tungsten carbide),
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Hard chrome coating,
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Thin layer of chrome plate,
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Chemical nickel plating etc.

